Jul 24, 2012 installation of the valve body in a zf 5hp19 automatic transmission. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Showing the location of small parts, installing new solenoids and installing the computer. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Cobra transmission is designated as an essential business by florida and thus open and shipping product. Zf 5hp19 valve body additional information youtube. The valve body is the control center of the automatic transmission.
How to rebuild front brake caliper vw audi skoda seat new piston and seals complete guide duration. To do this, put measuring bar 5p01 000 330 on the edge of the cylinder for brake f. Click on a part number to view part variations, pricing, and availability. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Please expect some delays in shipping due to the coronavirus covid19. This manual covers the procedure for repairing the complete transmission. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body appears differently than the original causing the tech to be hesitant with using it. The entire disassembly and assembly procedure is described in chronological order. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Valve group 3way2position, 5way2position, 5way3position construction spool type series 3 and 4, poppet type series 1 mounting mounting holes in valve body materials anodyzed aluminum body, stainless steel spool, bunan seals, brass poppet series 1 threaded port sizes 18 and 14 nptf installation manifold, or single panel mount. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties.
Please check with your distributor for availability. This repair manual is presented in pdf format, includes 2 pages. Ensure the correct location of the valve body in the housing. See more of atsg automatic transmission service group on facebook. Zf 5hp24 automatic transmission spare parts catalog. This will also add the following products to your cart.
Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. Application units noted may look different than the two valve bodies pictured here. Basically, you are looking at a valve body kit of over 600 euros. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Click on a productnumber to see the pricing, stock and detailed information. The 20% of the springs i could order per piece, have all been slotted into that valve body. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body appears differently than the original causing the. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Zf 5hp19 transmission repair manual pdf epcatalogs. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in the. Transmission repair manuals zf 5hp19 download manuals.
Aug 19, 2015 additional information about the channel plate components of the zf 5hp19 transmission. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Differential pinion driven transfer low rev underdrive 2nd brake overdrive 5 speed only underdrive hub drive transfer wiring harness underdrive clutch 5 speed only pinion driven transfer direct planet b filter accumulators 50 tiss toss 11 11 66 51 67 68 24 25 70 70 1 71. Zf6hp19, zf6hp21 transmission kits cobra transmission. Sonnax transmission parts for zf zf5hp19 applications. A text book for mechanical engineering students with elements design examples. Mar 06, 2015 6hp26 pdf 6hp26 pdf 6hp26 pdf download. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. In the left screen you can drag the map around to find your product based on the technical overview. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Volkswagen and audi cars use a 6 speed transmission on many newer models.
Cd4e la4ael fwd 4 speed d c e b a converter reactor low reverse clutch low intermediate reverse overdrive planet shell low intermediate ring gear forward direct drum direct clutch overdrive servo pump shaft f low rev clutch piston differential differental ring gear front chain cover side pan 1 10 2 1 45 11 70 60 46 21 119 123. Refer to figure 107 for lower front valve body exploded view and identification of valves. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Installation of the valve body in a zf 5hp19 automatic transmission. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring.
Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Information about rebuild transmission zf 5hp19 like most of automatic gearboxes from german company zf model 5hp19 differs by durability and increased reliability. Zf 5hp19 fla transmission repair manual pdf free online. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Atsg automatic transmission service group facebook. Porsche only, with bolton speed sensor and green epc solenoid. There was a small amount of fine metallic dust found on the magnets in the sump, i would not say excessive. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. File type pdf atsg manual valve body control 5hp19 atsg manual valve body control 5hp19 valve bodies carls tech talk when your hunt for automotive performance gains turn to upgrading your transmission and shifting performance. Atsg blog fnr55nr5 secondary valve body variations. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Zf 5hp19 transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission. Both the retaining valves and the clutch valves are controlled by the solenoids.
Price pfister valve body instruction sheet price pfister price pfister is a manufacturer of bathroom and lavatory faucets, shower systems, showerheads, and accessories and. Additional information about the channel plate components of the zf 5hp19 transmission. How to rebuild front brake caliper vw audi skoda seat new piston and seals complete guide. Zf5hp24 parts whatever it takes transmission parts. Sonnax rebuilt valve body bmw003 is no longer in production.
Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. It should be noted that this model is extremely critical to oil starvation. I have stripped out the valve body on the transmission, and found the upper casting to have a crack in it, common issue evidently. We are closely monitoring all updates and taking precautions. Zf 6hp19 6hp28 transmission failures due to bad valve body. Zf 5hp19 automatic transmission spare parts catalog. Zf 5hp30 transmission repair manual pdf free online this manual must. We also provide inexpensive and guaranteed 3 day, 2 day, and overnight shipping options, so if you need your auto trans valve body mechatronics ga6hp19z rebuilt tomorrow, can deliver. Refer to figure 112 for channel plate screen location on the upper. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Zf 5hp19 fla transmission repair manual pdf online download.
All books are in clear copy here, and all files are secure so dont worry about it. A check ball which had worn past its limit causes high pressure in the valve body which damages clutch and other components in the transmission or so i read toolsequipment required torx 27 bit mm socket 14 mm hex key cut or 58 coupling nut 17mm hex key or. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit, free shipping on sonnax zf66r60zip sonnax zip kit valve body rebuild kit. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket.
View, download or print these free layouts to help make your next rebuild the best. Detailed overviews of individual valve bodies make it quick and easy to find. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Price pfister valve body instruction sheet price pfister price pfister is a manufacturer of bathroom and lavatory faucets, shower systems, showerheads, and accessories and kitchen faucets and other plumbing fixtures. Transmission service repair manuals pdf online download.